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Home > Applications by Industry Overview > Oil & Gas Production > Downstream Processing Applications
Hydra-Cell Pro® Pumps in Downstream Applications
Keep your processes producing for a more sustainable future - safely, reliably and efficiently for a lower total cost of ownership.
Protecting operators and the environment – 100% leak-free
No ground contamination, no spillage of hazardous chemistry when injecting hot Monoethanolamine, Benzene, Toluene and Xylene; keeping Naphtha and Methanol 100% and safely contained with zero emissions.
The Hydra-Cell Pro range of EX-certified pumps are independently certified by third party approval bodies to offer complete peace of mind for ATEX/ hazardous areas.
Reduced maintenance costs – eliminate seal and packing maintenance
High reliability and smooth dosing of slurries; reliably handling liquids with particles such as sand and transferring mixtures of hydrocarbons and recycled oil and flammable solvent waste products.
Reduced energy consumption
The true positive displacement pumping action and minimal internal losses of Hydra-Cell Pro API674 & API675 pumps achieve high efficiencies, as measured from pump shaft to hydraulic output power, lowering energy usage.
RELIABLE PUMPS THAT LOWER COSTS IN DOWNSTREAM APPLICATIONS
Wanner Hydra-Cell Pro pumps deliver efficiency, reduced maintenance costs, significant energy savings and a lower total cost of ownership in numerous downstream applications.
Accurately Dosing Diesel Fuel with Abrasive Dye
A major petrochemical company in Ireland needed a compact and accurate dosing pump for their skid-mounted systems used for injecting a non-lubricating, abrasive dye into diesel fuel as an identifying agent. A smooth, continuous injection flow into the main diesel pipeline is required to ensure homogeneous mixture of dye and diesel. The customer chose Hydra-Cell Pro pumps to replace the previously installed traditional metering pumps for this application.
Injecting Hot Monoethanolamine
A major Russian gas processor needed a reliable solution to spray a hot (113°F/45°C) Monoethanolamine solution as part of their gas sweetening process. Hydra-Cell Pro seal-less pumps handle the combination of high-temperature, non-lubricating, low viscosity and aggressive liquids, while eliminating dynamic seals leaks and unacceptable pulsation within system pipework.
"Pulse-Free" Processing of Benzene, Toluene and Xylene
An oil refinery in the Kemerovo region of Russia, with a forecast capacity of 6 million tons per year, is pivotal in the development of fuel and energy in Western Siberia. They needed a pump to feed BTX (Butane, Toluene, Xylene) into a catalytic converter. It was critical for the flow to be pulse-free, as pulses can damage the catalytic cells. Hydra-Cell Pro pumps were chosen because of their low-pulse, reliable performance handling tough liquids in the most rugged environments.
Feeding Recycled Oil and Solvents
A major German refinery was feeding recycled oil and flammable solvent waste products (0.4 to 100 mPas at 194°F (90°C) into burner nozzles within an ATEX hazardous zone. Hydra-Cell Pro pumps outperformed the previously installed gear, lobe and progressing cavity pumps.
Smooth Dosing of Celite into Slurry Pump Line
A global and major oil refinery in Belgium needed a reliable solution for dosing a Celite slurry into a production pipeline. They needed a reliable dosing pump which could handle a liquid with suspended solids and have a smooth reliable injection flow into the main pipeline to ensure homogenous mixing. Hydra-Cell Pro metering and dosing pumps handle abrasive liquids with suspended solids, delivering accurate flow control over a wide range of flow rates.
Dosing Rinse Water into Gas Pipeline
For a new project in an oil refinery in the east region of Hungary, a pump was needed for dosing water with 2% sand content in their desulphurization process. Hydra-Cell Pro technology reliably handles sand content with low pulsation, delivering smooth, continuous injection into the main pipeline, with high energy efficiency, low acquisition and installation costs.
Pumping Hydrocarbon Mixture within an Explosive Rated Zone
An Oil & Gas engineering company needed to find a reliable solution to safely pump a water and hydrocarbon mix from a holding tank (drain) into a transfer pipeline within an explosive rated zone.
Hydra-Cell Pro technology reliably pumps water with a mixture of different hydrocarbons without environmental hazards created by leaks and has the ability to run dry without damage.
Accurate Dosing of Propane & Propylene Mixture
A large Hungarian Oil & Gas company needed to dose a Propane/Propylene mixture into two distillation towers in order to separate the two components. The distillation points of the two hydrocarbons are very close together, requiring precise temperature control of the columns with highly-accurate control of discharge flow rate. A Hydra-Cell Pro pump met all the challenges posed, and it is still successfully running many years later.
5+ Years Trouble-Free Service
One of the largest refineries in the world has many requirements for hydrocarbon sampling pumps to ensure their processes and products meet all standards. Reliable pumping a wide variety of low viscosity, non-lubricating hydrocarbons is required with no emissions or leakages. Suspended solids from corroded pipelines can damage many pump technologies, but Hydra-Cell Pro seal-less pumps installed in this location are running 5+ years without maintenance or servicing.
Gas Scrubbing
One of the world's largest refineries located in India was implementing a new methanol gas scrubbing process. Due to a positive experience with Hydra-Cell Pro pumps already operating in the refinery for many years, the engineering team insisted on a Hydra-Cell Pro certified for operation in an explosive zone for the process, providing a smooth, continuous dosing of methanol to the scrubber with 100% containment.
Outperforming Plunger Pumps
A major US refinery needed to replace a plunger pump on their Naphtha reforming process due to high maintenance and environmental leakage. They specified Hydra-Cell Pro seal-less pumps to reliably handle the non-lubricating, low viscosity hot liquids with 100% containment to eliminate leakage and comply with environmental standards.
Reliability in Water Sampling Pumps Keeps Refinery Running
One of the largest refineries in the UAE treats and processes produced water which is a byproduct of their hydrocarbon production processes. Sampling of the produced water quality is an important function to ensure treated water meets local quality and environmental standards. Hydra-Cell Pro seal-less pumps easily handle the oily water from the clarifier and sludge scraper which can contain micron suspended solids that can damage or destroy many pump technologies.
Safe and Reliable Transfer of Propene
One of the largest energy infrastructure companies in North America specialises in Oil and Gas transfer, owning approximately 85,000 miles of pipeline and around 152 terminals. The company wanted to reduce VOC emissions and needed a reliable pump technology for their Propene transfer loading process. The Hydra-Cell Pro T100 packing-free and seal-free process pump achieved their goals to pump low viscosity, non-lubricating hydrocarbons with zero VOC emissions.
Hot Water for Portable Offshore Steam Generation Systems
The customer operates an extensive hire fleet of steam generators producing high volumes of continuous steam. The steam heats chemicals used in intensive duty cycles to descale pipes and deluge systems, offshore and in refineries. On the portable units (1.4 Mbtu capacity), Hydra-Cell Pro pumps were chosen in place of piston/plunger pumps for their ability to reliability to handle hot liquids and compact size and performance for portability.
Cleaning Internal Hydrocarbon Deposits from Steam Cracker
A major German refinery needed a reliable solution for washdown of its steam cracker – a critical process on the refinery. The cleaning liquid is a mixture of hot water and very low viscosity (0.5 to 1mPas) decoking chemicals, delivered at high pressure. Because of their robust performance, a Hydra-Cell Pro pump was specified and has been successfully running for over 15 years.
Why Hydra-Cell® Pro?
Lowering the total cost of ownership for the Energy Industry.
- 100% leak-free for environment and operator safety
- No seals and no packing – reduces maintenance costs
- High efficiency for low energy consumption
- Extremely low pulse discharge flow
- Run dry indefinitely without damage – no extra protection required
- Compact design
- Low shear pumping action
- Reliably handles: viscous, non-lubricating suspended solids, recirculated fluids, slurries
- Simple in-field maintenance
- Liquid head – wide range of corrosion resistant material
